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Comtec IPE designs and develops healthcare products, from medical device to pharmaceutical products, and the integrated manufacturing systems to improve operational costs and part quality. The complete production cells demanded by the healthcare industry must be able to meet the challenging requirements of cleanliness, as well as produce consistent part quality. Our integrated manufacturing systems include technologies and engineering that produce high-quality parts with a high-yield.

our process

To ensure that everything is right from the start, we advise you in detail from the concept stage onwards.  Each system is designed and manufactured for long-life, with high-quality materials & components for any medical application up to those required for operation under particle and germ-free conditions. A Comtec IPE integrated manufacturing system is fully installed in your factory, ready to make your parts.

specialist partners

Our long standing partnership with Arburg GmbH & Co KG, one of Europe’s leading injection moulding machine manufacturers, provides Comtec IPE with a range of high-quality injection moulding machines, automation systems and clean rooms specifically designed and developed for the demands and cleanliness of medical manufacturing.

Comtec IPE partners with a number of mould makers who specialise in different sectors for the manufacture of medical moulds, including Liquid Silicon Rubber (LSR), Metal Injection Moulding (MIM), Multi-Component, and special processes.

Tampoprint AG is a well-established partner for the healthcare industry, with its automated systems in use worldwide. The pad printing and laser fully automatic machines meet the highest quality requirements when used in multi-shift operation with high throughput speed. Highest precision of the print image registration on convex, round or flat parts by using the pad printing process, one to multicolour, or by using the Alfalas laser marking process meets the high standards for medical products.

Priamus manufacture innovative solutions for in process measuring, monitoring, switching and control for quality assurance in injection moulding. Priamus Fill Control works to automatically balance the fill of each cavity during the production process. The patented system automatically adjusts the hot-runner nozzle temperature settings based on the fill time in each individual cavity, ensuring consistent quality parts. <learn more>

automation & ancillaries

Comtec IPE integrates automation systems and ancillary equipment that are perfectly matched to the mould to form a highly repeatable and accurate production process. Specialising in: • robot take-out & assembly systems • end-of-arm tooling • clean room systems • LSR dispensing systems • vision systems • chiller systems • material handling systems • printing and marking systems • unique product identification systems • quality control systems • production control systems

support, training & expertise

Comtec IPE is committed to assisting its customers achieve maximum manufacturing equipment up-time. Comtec IPE’s Service Technicians are factory certified, field experienced and are equipped with detailed checklists describing what and how the pieces of equipment need servicing. Technicians have access to specialist maintenance tools and software, maintenance databases, engineering design teams, and multiple technology experts. Our process trainers are experienced in the requirements of healthcare sector injection moulding and automation, to ensure that your process remains optimised.

unique technology

Comtec IPE works closely with the providers of the latest technologies in the field, to ensure that your products can match the developing trends in the market, and offer quality and shelf life bents to your customer.

Ritemp patented cooling technology dramatically improves mould surface temperatures, to provide: improved cycle times and part dimensions, lower energy costs, no condensation on mould surface. Ultimately producing higher-yield. Ritemp cooled hot-halves enable cooling in places where it has traditionally been extremely difficult or impossible to regulate temperature. Ritemp design principles result in a thermal balance between plates by enabling even steel conditions between cooling chamber and heated component, leading to a more balanced filling of cavities. Ritemp hot halves show significantly improved part weight range in multi-cavity moulds, as well as water consumption and energy savings. <learn more>

Integrated ‘Barrier Technology’ systems and moulds enable the production of a single piece of all shapes and sizes that offer product freshness protection, by utilising multi-layer injection moulding to include a moisture, gas and light barrier. Any product that needs a container that preserves freshness and lengthens shelf life is something we can help you with. <learn more>